Cold Food Storage Facility | CO2 Transcritical Refrigeration

CO2 Case Study: Hagerstown

A worldwide e-commerce giant was growing its physical retail presence, transitioning from dozens of hyper-local basket-grocery stores to more than 450 organic supermarkets nationwide. To facilitate this swift growth, the company required new distribution centers capable of handling substantial orders of fresh and frozen foods, with one site located in Maryland.

The Problem

Plans were designed to transform an empty facility into an integrated refrigerated distribution center, yet much remained to be accomplished.

Project Equipment

  • 64 Industrial Evaporators
  • 5 outdoor machine houses, 2 split temp. (LT & MT), semi-hermetic compressors
  • All control and monitoring systems, all 5 machine houses linked to a central portal
  • 5 Guntner adiabatic gas coolers
  • Stainless steel piping mains, rooftop. XHP coil piping from rooftop isolation valves to coils
  • Underfloor heating system with reclaimed heat from one rack,encompassing freezer and meat cooler spaces.
  • Underfloor PEX system with multiple manifolds, main rooftop heated fluid distribution.
  • Energy saving EC evaporator fan and gas cooler motors
  • 57 compressors 2350 HP
  • 1320 tons capacity at various suction temps.
  • Parallel compression for high ambient peaking

The Solution

Collaborating seamlessly, the CoolSys engineering, mechanical equipment sourcing, project management, and equipment installation teams joined forces to procure, deliver, install, and calibrate all refrigeration and EMS control systems.

Equipment Specs

Compressors

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HP

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Ton Capacity

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SqFt Under-Slab Heated Area

0 K

The Impact

The client expressed high satisfaction with CoolSys’ expert teams, so much so that the success of this project pioneered the advancement of CO2 into their design and future portfolio. In addition, it resulted in CoolSys being chosen to undertake several multi-million-dollar CO2 projects.

CoolSys has now been recognized as a key partner for the client’s innovative cold storage initiatives.

Project Highlights

Total Square Feet

0 K

Outdoor Machine Houses

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Gunther Adiabatic Coolers

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Industrial Evaporators

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Let’s Put Proven Experience to Work

From complex refrigeration systems to fully integrated facilities, CoolSys delivers dependable solutions. Connect with our team to see how we can support your next project.

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